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Precision Magentizing Equipment

Maximize Performance of Your Magnetic Assemblies

If a magnet isn't fully saturated, your entire product's performance suffers. Few manufacturers design and produce both magnets and magnetizers. By doing both, we deliver integrated equipment that ensures repeatable, high-strength magnetization from the lab to full-scale production.

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Trusted Supplier of Magnetizing Equipment for Over 60 Years

Full Integration (Magnets + Magnetizers + Fixtures)

Benefit: We don't just build machines; we engineer the magnetizer, the customizable waveform, and the fixture together to match your specific material and geometry.

Result: Maximum Saturation & Efficiency: 

Generate the field strength required to effectively magnetize bonded and sintered materials—supporting consistent sensor accuracy and motor performance.
 
Post-Assembly Magnetization Capabilities

Benefit: Magnetize your complex assemblies as the final manufacturing step.

Result: Safer, Cheaper Production: Reduce assembly complexity, lower manufacturing costs, and completely eliminate the danger of handling pre-magnetized hazardous parts on the line.

 
Waveform Engineering & Multipole Precision

Benefit: We deliver customizable magnetization waveforms (square, trapezoidal, sinusoidal, skewed) and precise 2–20+ pole patterns.

Result: Accurate and Consistent Field Control: Precise magnetization improves field consistency, helping reduce torque ripple and harmonics in motor and generator applications.

 
Comprehensive Support & Safety Standards

Benefit: Systems feature built-in interlocks, E-stops, guarded access, and your choice of air or liquid cooling.

Result: Minimized Downtime: Protect your operators and maintain continuous, reliable production, backed by global support teams.

 
1 Billion+ Magnets Magnetized | 500+ Custom Fixtures Designed In-House

Supplying the World’s Most Demanding Industries.

A magnet is only as effective as the magnetization behind it. For over six decades, OEMs have relied on our expertise to deliver precise, repeatable magnetic performance. We have magnetized nearly one billion components across bonded and sintered NdFeB, SmCo, ferrite, and Alnico using more than 500 in-house designed magnetizing fixtures.

Industries We Empower:

  • Automotive & Mobility:  Traction motors, encoders, and sensor systems requiring precise, repeatable magnetization.
  • Industrial Automation:  Robotics, encoders, and servo-driven systems with complex magnetization patterns.
  • Medical Devices:  Surgical instruments, precision assemblies, and magnetically driven pumps requiring stable output.
  • Electronics & Sensing: Encoders, magnetic sensors, and miniaturized motor systems with multi-pole requirements.
  • Fluid Handling & Appliances: Pumps, fans, and small motor applications where performance and manufacturability must align.

Magnetizing Equipment for Web

 

Transition to Domestic Supply in 3 Simple Steps.

1
Engineering & Application Review
Connect with our U.S. team to evaluate your requirements. We will ensure compression bonded magnets are the right fit, factoring in their 150°C (302°F) maximum operating temperature and your specific coating needs.
2
Tooling & Prototyping
We leverage our in-house capabilities to produce tooling for as little as $4,000. Within weeks, we press, cure, coat, and magnetize your prototypes for validation.
3
Scale Domestic Production
Seamlessly ramp up to PPAP Level 1-3 production. We secure your inventory, guaranteeing continuous supply directly from our DuBois, PA facility.

Magnetizing Systems Scaled for Your Production Needs.

BMCS Magnet Setters

Best For: Lab & Calibration

0–1000V

Mag/Demag modes with 100–200J capacitance.
Ideal for setting magnets to precise working points.

BMCL Series

Best For: Small Production / R&D

Up to 3000V

Flexible capacitance with a benchtop design.
Quick-change fixtures ideal for fine pole pitch and magnets ≤50mm.

BMC Setters

Best For: Industrial Production

Up to 5000V

Modular, PLC-controlled design with multiple outputs.
Ideal for high-energy multipole magnetization, traction motors, and flywheels.

Overcome the Risks of a Fragmented Supply Chain with a Truly Integrated Partner

At Magnet Applications, we understand the challenges of delivering consistent magnetic performance across demanding applications. Achieving reliable performance and manufacturing consistency requires a holistic magnetic solution that supports both application performance and operational resilience.

The challenge is that complex requirements and fragmented supply chains—where magnets, magnetizers, and fixtures are sourced separately—can introduce risk, variability, and unnecessary points of failure.

Late-stage magnetization bottlenecks, unproven equipment capacity, and inconsistent batch-to-batch quality leave you feeling anxious about potential line stoppages, failed New Product Introduction (NPI) launches, and costly late-stage redesigns. We believe that coordinating critical components shouldn't be a logistical nightmare, and engineers shouldn't have to fight their suppliers just to get a magnetic assembly that works perfectly on the production line.

We understand the pressure to move programs forward without unexpected issues late in the process. For over 60 years, we have magnetized nearly one billion components across a wide range of materials using more than 500 in-house designed fixtures.

By designing and producing both magnets and magnetizing systems, we provide a unified approach that helps reduce risk and complexity when working across multiple vendors.

We support our customers by working closely with their engineering and operations teams early in the process to evaluate manufacturability and magnetization requirements. We provide 2D and 3D magnetic modeling and FEA simulation to help assess and refine magnetic circuit performance before production begins.

Because we manufacture the magnet, develop the appropriate fixture, and build the magnetizing equipment, we are able to better align these elements to achieve consistent, repeatable magnetic performance. Where appropriate, post-assembly magnetization can be implemented to support workplace safety and simplify handling during production.

Our quality management systems and material traceability practices provide visibility and control throughout production, helping to ensure consistency and reduce the risk of unintended variation or unapproved changes.

Here is how we ensure your success:

First, contact us for an engineering review to align on your technical and operational requirements.

Second, we work with your team to validate prototypes, develop custom fixtures, and define the appropriate magnetization approach.

Third, we scale to high-volume production with secure, domestic stocking programs to support your lead times.

Schedule your equipment and engineering consultation today. You can stop risking your reputation and production schedule on disconnected vendors, and instead experience the total confidence of a frictionless launch, optimized magnetic performance, and an uninterrupted supply chain.

Frequently Asked Questions

Why does precise magnetization matter so much to my final product? Magnetization is the critical final step. If a magnet is not exposed to the correct high-intensity magnetic field required (e.g., 3-5 Tesla for Sintered Rare Earths), its internal domains won't fully align. If it isn't fully saturated, your motor or sensor performance will suffer. Our systems use precisely timed capacitor discharge pulses to deliver the exact field strength needed.
Can you build fixtures specifically for our unique geometry? Absolutely. As a magnet manufacturer, we understand magnetic circuits better than anyone. We design custom axial, diametral, or multipole fixtures tailored to your exact magnet size, geometry, and required cycle time.
What happens if the machine requires maintenance? We offer comprehensive support and service plans to keep your production running. This includes annual or semiannual calibration audits, on-site repairs, and critical spares packages so you aren't delayed waiting for hard-to-source components.
How do we know which machine (BMCS, BMCL, or BMC) is right for us? That’s exactly what our engineering team is here to help you determine. We’ll work with you to evaluate your material, production volume, and magnetization requirements, then recommend the right system configuration to deliver the performance, repeatability, and throughput your application requires.

Get Started Today

Let's work together to scale your manufacturing.