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Magnetizing+Equipment-2880w

Industrial & Laboratory Magnetizers

Precision Magnetization for Every Application

Magnet Applications is the only manufacturer worldwide that designs and produces both magnets and magnetizers. We deliver a fully integrated solution from material selection and magnet production to final magnetization. With over 60 years of magnet-making expertise, our systems are engineered to unlock the best performance from every magnet, both physically and magnetically.

Over the decades, we’ve produced nearly one billion bonded NdFeB magnets and magnetized them on more than 500 in-house designed fixtures. This experience in bonded magnet magnetization allows us to design magnetizers and fixtures that deliver precise, repeatable results for industries worldwide.

BME Magnetiser Range

 

Why Choose Magnet Applications:

  • Proven Expertise: Over 60 years of magnet-making and magnetization experience, including one billion bonded NdFeB magnets magnetized on 500+ in-house fixtures.
  • Full Integration: Magnets, magnetizers, and fixtures designed together for maximum performance.
  • Global Support: Engineering teams in North America and Europe to support you wherever you manufacture.
  • Secure Supply: Active sourcing from non-China suppliers, with long-term stocking options to reduce risk.

From compact precision sensors to high-energy traction motor rotors, our magnetizers deliver repeatable, high-strength magnetization that meets the toughest technical requirements.

Why Magnetization Matters

Magnetization is the critical final step in producing any permanent magnet or magnetic assembly. In this process, the magnet is exposed to a high-intensity magnetic field that forces its internal domains into alignment for maximum performance.

Required field strengths vary by material:

  • Bonded NdFeB: Up to 60 kOe for full saturation (≈98% achieved at ~30 kOe)
  • Sintered Rare Earths (NdFeB, SmCo): 3–5 Tesla (capacitor discharge systems required)
  • Ferrite & Alnico: ~1 Tesla (achievable with DC electromagnets or permanent magnet systems)

If a magnet isn’t fully saturated, performance suffers. Magnet Applications systems use precisely timed capacitor discharge pulses to deliver the necessary field strength while protecting coils and fixtures from overheating.

Magnetizers

The Magnet Applications Advantage

Unlike conventional magnetizer manufacturers, Magnet Applications combines magnet production expertise with magnetizer design — giving you performance and support that others can’t match.

  • From Lab to Production: Scalable systems for prototyping, pilot runs, and full-scale industrial manufacturing. Multipole Precision: Fixtures and magnetizers engineered for 2–20+ pole patterns, improving EV motor efficiency and sensor accuracy.
  • Waveform Engineering: Customizable magnetization waveforms (square, trapezoidal, sinusoidal, skewed) optimized to reduce torque ripple and harmonics.
  • Safety & Standards: Built-in interlocks, E-stops, and guarded access, backed by operator training, calibration audits, and service plans to minimize downtime.
  • Integration You Can’t Get Elsewhere: As both a magnet producer and magnetizer manufacturer, we know how to get the best performance out of magnet materials — physically and magnetically.

Product Range Overview

Model

Application Scale

Voltage Range

Capacitance Options

Key Features

Ideal Uses

BMC Series

Industrial Production

Up to 5000V

Multiple configurations

Modular design, PLC-controlled, multiple outputs

High-energy multipole magnetization, traction motors, flywheels

BMCL Series

Lab / Small Production

Up to 3000V

Flexible

Benchtop, quick-change fixtures, HMI or push-button

Fine pole pitch, magnets ≤ 50mm, prototyping

BMCS Magnet Setters

Lab / Calibration

0–1000V

100–200J

Mag/Demag modes, optional auto calibration

Setting magnets to precise working points

Applications by Industry

  • Automotive & EV: Multipole magnetization for traction motors, encoders, and ABS sensors.
  • Medical: MRI assemblies, surgical instruments, and magnetically driven pumps.
  • Renewable Energy: Generator rotors, wind turbine magnets, and tidal energy systems.
  • Industrial Automation: Robotics, conveyors, and linear motion systems.
  • Research & Development: Material testing, prototyping, and specialized waveform studies.

Advanced Magnetization Capabilities

  • Post-Assembly Magnetization: Magnetize assemblies as the final step to improve safety and reduce assembly costs.
  • Halbach Arrays: Self-shielding field designs for reduced stray fields and improved efficiency.
  • Custom Fixture Design: Axial, diametral, or multipole fixtures tailored to magnet size, geometry, and cycle time.
  • Duty Cycle Optimization: Configurable for single-shot, multi-pulse, or continuous operation to match your process needs.

Cooling & Duty Cycle Options

We offer both air-cooled and water-cooled magnetizers to match your production rate and operating environment. High-volume, high-energy applications often benefit from water cooling to maintain coil temperature and prolong fixture life.

Support & Service Plans

  • Calibration Audits: Annual or semiannual to maintain field accuracy.
  • On-Site Repairs: Keep production downtime to a minimum.
  • Critical Spares Packages: Avoid delays from hard-to-source components.
  • Commissioning & Training: Ensure your team is confident and productive from day one.

Where Magnets Meet Magnetizers

Compression bonded and injection molded magnets are only as effective as the magnetizer behind them. At Magnet Applications, we engineer both the magnets and the magnetizers, ensuring that every component is brought to full performance. By managing magnetization in-house, we deliver consistent field strength, repeatable results, and faster paths from prototype to production.

From industrial-scale magnetizers to lab systems and fixtures, we cover every application. Explore our complete Magnetizer Range →

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Let's work together to scale your manufacturing.